13
Jun
Changing the spark plugs on a Chrysler Voyager V6
Posted by Steve, under CarsThe rear spark plugs on a Chrysler Voyager V6 (2000) at first seem very difficult to change. I have heard of various methods, from gaining access from underneath the car, to lifting the inlet manifold an inch or two.
I decided to take the easiest approach, which might not be the quickest if you have access to a vehicle lift, but is relatively straight forward.
As well as a new set of spark plugs and ignition leads you may need a new inlet manifold gasket as it could break when you remove the manifold
Below is a step by step photo guide on how to replace the spark plugs, which you might find helpful if tackling the job yourself.
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| Note position of wiper arms | |||
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| Remove wiper arm spindle cap | |||
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| Remove wiper arm spindle nut | |||
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| Remove wiper arm and wiper top panel screws | |||
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| Panel clips | |||
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| Remove flat nuts from wiper top panel studs | |||
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| Disconnect screen washer tubing | |||
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| Disconnect screen washer tubing on jets | |||
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| Remove wiper box top bracket nuts | |||
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| Remove main wiper box bolts | |||
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| Remove main wiper box bolts | |||
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| Remove wiper motor multiplug | |||
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| Disconnect wiper box drain pipes | |||
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| Lift out wiper box assembly for easy access to inlet manifold | |||
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| Remove 3 alternator bracket bolts and rotate plate upwards | |||
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| Remove distributor bolts | |||
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| Remove air box and vacuum pipes, breather pipes, multiplugs, throttle cables on throttle body |
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| Remove exhaust recirculation pipe bolts (a bit tricky) | |||
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| Remove inlet manifold support bracket bolt from engine block |
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| Remove cable mounting bracket bolt on back of manifold(left side) (a bit tricky) | |||
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| Remove cable mounting bracket bolt (right side) (also a bit tricky) |
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| View of cable bracket/bolts on back of manifold(may assist in removal) | |||
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| Remove earth wires on bulkhead stud | |||
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| Remove inlet manifold nuts and bolts | |||
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| Remove inlet manifold and cover engine inlet ports | |||
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| Remove ignition leads and Remove and replace rear spark plugs | |||
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| Remove ignition leads and Remove and replace front spark plugs | |||
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| Check wiring and multiplug cable mounting bracket | |||
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| Fit new inlet manifold gasket | |||
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| Fit new air filter at this stage if necessary and rebuild Refit rear ignition leads; rebuild inlet manifold assembly, electrics and wiper box. |
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| Parts used | |||

































